Unused Korsch XL400 SFP Rotary Tablet Press

1 Unused Korsch XL400 SFP Rotary Tablet Press. Machine was purchased in 2024 and has not been used. Currently sits in the original OEM crates in a warehouse.  Comes with a 35 Station “B” keyed turret capable of producing up to 252,000 tablets per hour and a 29 station “D” keyed turret capable of producing up to 174,000 tablets per hour. Machine is CRA certified. Electrics: 3/60/575 volts.  Includes IQ/OQ documentation.

35 Station Specifications:

·         Main compression force: 100kN (10 tons)

·         Precompression force: 100kN (10 tons)

·         Maximum tablet diameter: 16mm (5/8”)

·         Maximum filling depth: 18mm (11/16”)

·         Press speed – single layer:  5-120 rpm

·         Pitch circle: 410mm (16 1/8”)

·         Maximum tablet thickness: 8.5 (5/16”)

·         Turret lift devise

·         Turret transport cart

29 Station Specifications:

·         Main compression force: 100kN (10 tons)

·         Precompression force: 100kN (10 tons)

·         Maximum tablet diameter: 25mm (1”)

·         Maximum filling depth: 22mm (7/8”)

·         Press speed – single layer: 5-100 rpm

·         Pitch circle: 410mm (16 1/8”)

·         Maximum tablet thickness: 8.5 (5/16”)

·         Upper and Lower Cam Tracks

·         Set of Fill Cams (10 mm, 14 mm, 18 mm)

·         Turret transport cart

From the OEM: The XL 4004 offers a new level of innovation and advancement, while maintaining the flexibility that is the hallmark of the XL 400 design. Smarter and featuring a completely new control system interface, the machine offers an intuitive operating experience. The integration of the electrical cabinet, a sealed machine design without cooling fans or vents, and the use of an advanced torque drive, enhance the proven design of the XL 400 platform. All key components, including turrets, cams, feeders, and compression columns are fully interchangeable with the 3rd generation XL 400 design.

■ Integrated electrical cabinet

■ New smart touch HMI with comprehensive on-board help with Siemens and Allen- 

   Bradley PLC platforms

■ Technological breakthrough with the use of intelligent components, ready for Industry 4.0

■ Advanced torque drive

■ Contamination free machine base and Multi-Function Column

■ Clean and transparent design concept for streamlined product changeover

■ Isolated dust collection housing with optimal access for cleaning

■ Ergonomic placement of major components in machine base for extreme serviceability

STANDARD FEATURES:

■ KORSCH XL 4004 SFP Tablet Press

■ Exchangeable Turret Capability

■ 35-Station, TSM B Turret

■ Keyways in Upper Turret

■ GMP Compression Zone

■ Multi-Function Column (MFC)

■ Compression Roller Column, Main Compression

■ Compression Roller Column, Precompression

■ Compression Dwell Bar

■ Motorized Adjustment – Tablet Thickness

■ Motorized Adjustment – Insertion Depth

■ Motorized Adjustment – Dosing Cam

■ Rotary, Variable Speed Force Feeder

■ Central Machine Control Diagnostic System

■ Composite Cam Track Design

■ Torque Drive on Main Motor

■ 2-Channel Discharge Chute

■ Tablet Jam Sensor in Discharge Chute

■ Four (4) Zone Central Lubrication System

■ Set of Fill Cams (10 mm, 14 mm, 18 mm)

■ Water Cooling Unit for Torque Drive and Electrical Cabinet

■ Press Exterior in 304 Stainless Steel

STANDARD CONTROL SYSTEM FEATURES:

■ Siemens PLC Platform

■ Smart Touch HMI Touch Screen on Stainless Steel Swing Arm

■ Windows 10 Operating System

■ 575 VAC, 3-Phase, 60 Hz Main Power

■ Password Login

■ Product Recipe

■ Event Log (Electronic Audit Trail)

■ Fully Compliant with 21 CFR Part 11

■ Fully Prepared for Network Integration

PHARMACONTROL FEATURES:

■ Display of Average Force – Precompression / Main Compression

■ Display of Single Forces by Punch Station – Precompression / Main Compression

■ Feedback to Dosing Cam for Precise Tablet Weight Control

■ Display of Standard Deviation of Main Compression Force

■ Entry of Press Force Limits – Precompression / Main Compression

■ Press Force Trending and Storage for Batch Report

■ Fully Functionality with Reduced Tools Configuration

■ Tablet Rejection by Mean Gate on Discharge Chute

e-DOC ELETRONIC MACHINE DOCUMENTATION:

■ Electronic Documentation Management

■ Access to:

✓ Operation and Service Manuals

✓ Product Contact Parts Specifications

✓ Electrical Schematics

✓ Lubrication Specifications

✓ Sub-Component Vendor Literature

■ Powerful Search Tool for:

✓ Assembly Drawings

✓ Spare Parts by Part Number

✓ Spare Parts by Part Name

■ Provided on USB Drive

MACHINE DIAGNOSTIC SYSTEM:

■ E-Stop Triggered

■ Window Open Fault

■ Lower Door Open Fault

■ Lubrication Pressure Low

■ Lube Reservoir Empty

■ No Compressed Air

■ Circuit Breaker Tripped

■ Overload Tripped

■ Stop by Tablet Counter

■ Key Switch Not in Run Mode

■ Main Motor Controller Fault

■ Main Drive Motor Relay not Working

■ No Communication with PLC

■ Feeder Blocked

■ Hopper Empty

■ No Fill Cam Installed

■ Upper Punch Tight Fault

■ Lower Punch Tight Fault

■ Dosing Cam out of Limits

■ Motor Driver Fault

■ High Mean Force Value Pre

■ Low Mean Force Value Pre

■ High Mean Force Value Main

■ Low Mean Force Value Main

■ Srel % Force High Main

■ Maximum Punch Load Main

■ Amplifier Fault

■ Maximum Rejects per Punch

■ Single Rejects over Time Limit

Includes 1 Unused CEA Metal Detector, Model THS/PH21E.  Manufactured in 2024. Is CSA Certified and comes with documentation.

From the OEM:

·         High sensitivity to all magnetic and non-magnetic metals, including stainless steel

·         AISI 316L stainless steel construction

·         Control Power Box available according to UL 508A and CSA-C22.2 No. 286

·         250 product profiles, selectable by local programming or network software

·         1,000 storable events

·         4 x 20-character alphanumeric display

·         Local programming: 4 stainless steel keys, 3 with double function

·         Superior & consistent detection

·         Enhanced product throughput rate

·         Maximum configurability / integration

·         FDA 21 CFR Part 11 Compliant: Data Security; Data Integrity; Data Traceability

·         Design and Construction compliant with GMP Criteria